| 19th March 2021 11:16 AM | |
| Arvind Kumar | Sathyabama Institute of Science and Technology B.E. - Automobile Engineering SMEA3009 Product Design and Development Syllabus Sathyabama Institute of Science and Technology B.E. - Automobile Engineering SMEA3009 Product Design and Development Syllabus SATHYABAMA INSTITUTE OF SCIENCE AND TECHNOLOGY SCHOOL OF MECHANICAL ENGINEERING SMEA3009 PRODUCT DESIGN AND DEVELOPMENT L T P Credits Total Marks 3 0 0 3 100 UNIT 1 INTRODUCTION 9 Hrs. Introduction: Characteristics of successful product development, Design and development of products, duration and cost of product development, the challenges of product development. Development Processes and Organizations, Product Planning, Identifying Customer Needs - organize the needs into a hierarchy, establish the relative importance of the needs and reflect on the results and the process. Product Specifications: establishing target specifications, setting the final specifications. UNIT 2 BASIC CONCEPTS 9 Hrs. Concept Generation: The activity of concept generation clarify the problem, search externally, search internally, explore systematically, and reflect on the results and the process. Concept Selection: Overview of methodology, concept screening, and concept scoring. Concept Testing: Define the purpose of concept test, choose a survey population, choose a survey format, communicate the concept, measure customer response, interpret the result, reflect on the results and the process. UNIT 3 PRODUCT ARCHITECTURE 9 Hrs. Product development management - establishing the architecture - creation - clustering - geometric layout development - Fundamental and incidental interactions - related system level design issues - secondary systems -architecture of the chunks - creating detailed interface specifications-Portfolio Architecture. UNIT 4 DESIGN FOR MANUFACTURING & ECONOMICS 9 Hrs. Design for Manufacturing: Definition, estimation of manufacturing cost, reducing the cost of components, assembly, supporting production, impact of DFM on other factors. Prototyping: Prototyping basics, principles of prototyping, technologies, planning for prototypes. Product Development Economics: Elements of economic analysis, base case financial mode, Sensitive analysis, project trade-offs, influence of qualitative factors on project success, qualitative analysis. UNIT 5 INDUSTRIAL DESIGN 9 Hrs. Integrate process design - Managing costs - Robust design - Integrating CAE, CAD, CAM tools – Simulating product performance and manufacturing processes electronically - Need for industrial design-impact – design process - investigation of customer needs - conceptualization - refinement - management of the industrial design process - technology driven products - user - driven products - assessing the quality of industrial design. Max.45 Hrs. COURSE OUTCOMES On completion of the course, student will be able to CO1 - Understand the new product based on mechanical design engineering CO2 - Understand the mechanical aspects of product design by incorporating concept, creativity, structural, manufacturing, aesthetics and ergonomics etc. CO3 - Understand contemporary issues and their impact on provided solution. CO4 - Solve open ended problem belongs to design engineering that meet the requirements. CO5 - Understand and apply the various tools used for design development analysis and optimization. TEXT / REFERENCE BOOKS 1. Karl T Ulrich, Steven D Eppinger, “ Product Design & Development.” Tata McGrawhill New Delhi 2003. 2. Kevin Otto & Kristin Wood Product Design: “Techniques in Reverse Engineering and new Product Development.” 1/e 2004, Pearson Education New Delhi. 3. David G Ullman, “The Mechanical Design Process.” McGrawhill Inc Singapore 1992 N J M Roozenberg, J Ekels, N F M Roozenberg “ Product Design Fundamentals and Methods .” John Willey & Sons 1995. 4. Product Design and Manufacturing - A C Chitale and R C Gupta, PH1, - 3 rd Edition, 2003. 5. New Product Development - Timjones. Butterworth Heinmann -Oxford. UCI -1997. 6. Product Design for Manufacture and Assembly - Geoffery Boothroyd, Peter Dewhurst and Winston Knight – 2002. END SEMESTER EXAMINATION QUESTION PAPER PATTERN Max. Marks: 100 Exam Duration: 3 Hrs. PART A: 10 Questions of 2 marks each - No choice 20 Marks PART B: 2 Questions from each unit of internal choice; each carrying 16 marks 80 Marks |
